Radio Shuttle Racking System

Radio shuttle racking system is a semi-automated high-density storage solution for storing goods, which uses an automatic device to move in the channel back and forth for transportation, with forklift picks up at the end. This radio shuttle solution considerably reduces operating times and enables SKUs to be grouped by channels rather than by entire lanes.

This Radio Shuttle is a self-powered device that runs on rails in the storage lanes for the loading and unloading of pallets. The automated system guarantees the highest possible storage density. Radio Shuttle is especially effective for distribution or logistics centers, where you may need quick and efficient supply and distribution.

This pallet storage and retrieval system allow maximum storage capacity optimization as it reduces the need for aisles between racks. They are often used in warehouses and distribution centers for food and beverages, or in warehouses with special storage conditions. This system allows you to store pallets in varying depths depending on specific needs or seasonal loads. At the same time, each tray can be quickly accessed.

Advantages of Radio Shuttle Racking System

• Improved space utilization, can store up to 90% of the storage space
• Can store with both First-in, First-out (FIFO) and Last-in, First-out (LIFO) system
• Potential to reduce energy consumption and CO² emissions
• Reduced forklift travel times
• Faster loading times
• Increased pay loads per operator per day
• Reduced damage to racking
• Reduced damage to stored products
• Improved safety in the warehouse

The radio shuttle rack is widely used in food & beverage, cold stores, chemicals, automobiles, logistics centers, and the chemical industry, which will improve work efficiency and save labor costs.

Shuttle racking can change warehouse performance and capacity, especially first-in-last-out (FILO) and first-in-first-out (FIFO) systems.

By designing large, high-density racks with virtually zero aisles, shuttle racking can significantly increase the number of pallet positions on systems such as APR, push-back racking, and drive-in racking.

The foldable structure of the collapsible wire container provides convenient storage and fetch. When stacking wire containers, you can open the half-drop door and the back wall at any time for you to store or take out items, eliminating the trouble of digging out the warehouse, and the side wire mesh can bear the weight of stacking. they are welded from high-strength steel wires, which provides them with high loading capacity.

The half-drop gate can provide easy access for storage and fetching goods, and the powder-coated surface ensures corrosion resistance.
Welded by high-strength steel wires and with a galvanized surface, the wire container has a high loading capacity and is anti-rust.

The folding wire container is easy to load, flow, and store, it is produced according to international standards and can be used in conjunction with the container.

Feature of Collapsible wire container

• Save storage space: This is the biggest feature of the collapsible wire box. First of all, it can be folded when not in use, saving 80% of the space and improving the efficiency of space utilization. Secondly, by forklift or crane, the wire boxes can be stacked up to 4 layers, saving storage space.
• Easy to Handle: Our wire box can be handled safely and easily by anyone thanks to its compact construction, which means it can be assembled or folded quickly.
• Rationalized storage management: Our wire box can make a three-dimensional storage effect, and the items inside are clear at a glance, which is convenient for inventory control.

Structure of Flower Trolley

Danish trolleys consist of three parts: base, uprights, and height-adjustable plywood shelves. Thanks to the height-adjustable shelves of the danish trolley, all types of flowers and plants can be transported.

The base comes with high-quality 2 x 5" casters for a smooth ride and durability. Each cart fits 2 straight casters and 2 swivel casters. Other casters are customizable and can be made to your specific size or according to our standard size chart Custom cart base. You can add your company name and ID tracking.

The surface treatment uses hot-dip galvanizing, powder coating, or electro-galvanizing, which is wear-resistant and can be used in extreme temperatures.

Flower Trolley Features and advantages:

• Excellent quality: it can meet European, American and Australian standards.
• Advanced equipment, high quality, small tolerance, and high efficiency are the guarantee of product quality.
• The parts are made by our own factory, so the price can be reduced, let our customers get more profit and open up a bigger market.
• The whole production process is carried out in strict accordance with the ISO 9001 quality management system. Each processing process is inspected by QC. Any non-conforming parts will be rejected or modified.
• Prompt delivery and one-stop service.

FAQ about flower trolley

Wire Container is also known as Butterfly Cage, Storage Cage, and Warehouse Cargo Cage. It is a metal cage with a mesh structure for storing goods. It has the characteristics of fixed storage capacity, neat stacking, intuitive storage, and convenient inventory.

Our Wire Container is welded by strong steel wires. Except for the bottom frame, the cage body is a combination of steel wire mesh butt welding. The mesh with mesh and the mesh with the bottom frame are connected by spiral hinges and can be moved. The bottom is reinforced with U-shaped steel beams, which have high strength and strong bearing capacity. Can stackable, three-dimensional storage.

Every part of the wire container has its advantages and they are all combined together to support a stable and rigid structure of the wire container.

Structure of Wire Container

Types of Storage Cages

• Collapsible wire container
• Wire container with divider or lid
• Wire container with casters and traction
• Wire container with casters and lid
• Wire container with polypropylene hollow sheet
• Non-standard wire container
• European storage cages or United States storage cages
• Wire container with pallet
• Heavy-duty wire container

Aceally provides all types of wire containers above. We have a variety of models and sizes available for customers to choose from, OEM & ODM acceptable.

External dimension (L × W × H) (mm)	Capacity (kg)	Volume (m3)	Wire dia (mm)	Leg height (mm)	Mesh grid (mm)
800 × 600 × 650	700	0.22	6	100	50 × 50
800 × 600 × 650	500	0.22	6	100	50 × 100
1000 × 800 × 850	1200	0.51	6	100	50 × 50
1000 × 800 × 850	800	0.51	6	100	50 × 100
1200 × 1000 × 900	1500	0.84	6	100	50 × 50
1200 × 1000 × 900	800	0.84	6	100	50 × 100
800 × 600 × 650	800	0.22	6.4	100	50 × 50
800 × 600 × 650	600	0.22	6.4	100	50 × 100
1000 × 800 × 850	1500	0.51	6.4	100	50 × 50
1000 × 800 × 850	1000	0.51	6.4	100	50 × 100
1200 × 1000 × 900	2000	0.84	6.4	100	50 × 50
1200 × 1000 × 900	1000	0.84	6.4	100	50 × 100

Specifications of Butterfly Cage:

• Materials: high-quality Q195, Q235 steel.
• Scale: light duty, medium duty, heavy duty.
• Surface treatment: electro-galvanized (zinc coating thickness: 6 - 8μm), hot-dip galvanized (zinc coating thickness: 35 - 90μm), PVC coated, painting colors you chose.
• Stackability: 3 or 4.
• Standard: ISO9001.
• Packing: in bulk bundled by steel strips.

Wire Container Gallery

Every part of the wire container has its advantages and they are all combined together to support a stable and rigid structure of the wire container.

1. Metal clamp strong auxiliary structure to ensure the strength of the spiral hinge.
2. Multi-angle square-stack legs provide the strong support ability for more pieces in one stack. Special feet structure to guarantee the stability of wire containers when loading and stacking.
3. The flexible Safety Locking Bolts guarantee the safe and reliable loading of mesh containers to prevent goods from horizontally throwing out.
4. Multiple spot welding techniques ensure the strong and durable structure of the wire containers.
5. Spiral hinges connect the meshes making the wire container can be folded when not used, so as to reduce the occupied space.
6. Bending-shaped metal handle, natural to grasp and easy to open and lock.
7. Independent bolt and drop gate makes it easy to open the wire container and fetch the products when stacked.
8. Reinforced U-type channels prevent the structure from transforming while loading and keep the goods safer.
9. Steel card holder with logo, product name, or number makes it easy to identify.

Roll container is also called Logistics Trolley, Grid Trolley, Warehouse Trolley, or Roll Cage Trolley. It is a unitary mobile container with four wheels, capable of carrying different weights. It improves logistics distribution and is famous for its mobility.

Logistics Trolley is the ideal material handling equipment for the transportation, laundry, and logistics industries. It is usually used for supermarket transportation, material storage, logistics distribution, factory logistics turnover, etc.

Aceally roll cage trolleys use high-quality Q235 steel with galvanized surface treatment, ergonomic design, and easy maintenance, and are highly resistant to corrosion or other weathering conditions.

Roll Cage Trolley is our best-selling metal product and the workhorses of retail, supermarkets, and other industries. Our rolling containers are highly durable and reliable.

Our factory can customize and produce roll containers of various specifications according to business needs.

Interested in finding out more about Roll Container or Roll Cage Trolley Options for your warehouse? Request more information today.

Roll Container Details Display

Folding Roll Container also called Collapsible Roll Container, or Folding Roll Cage, Collapsible Roll Cage, It refers to a container with a bottom (usually plastic) that can be folded lengthwise. Such a roll container saves a lot of space during transport and storage. It's an ideal solution for couriers, shipping lines, or companies that need extra rolling containers during periods of increased traffic. However, they don't want the rolling containers to take up too much space when they are not in use during the off-season. Then you may decide to choose a collapsible roll container.

The number of sides on the mesh container also matters

The number of sides of a cart depends strictly on its use. It depends a lot on what it is supposed to be transporting and how well the product is to be protected. For example, to transport bulky items, 2-sided roll containers with only a base, wheels, and two fixed walls are often used. Straps can be used to secure cargo. However, for the collection of small items, 3-sided or 4-sided roll containers with metal shelves are usually ordered to separate the inner volume of the container, which not only increases the safety of workers but also protects the collected items in the lower part of the container comes from the weight of the stacked items.

Containers with more wire mesh on them mean you don't need to use as much stretch film as you used to, which has a positive effect on saving you money and protecting the environment by reducing the amount of unnecessary packaging.

Security roll containers, in turn, are so-called anti-theft products that are protected from theft because all sides of the container, including the upper surface, are closed with a net with a padlock or sealing lid. This allows for the safe transport of valuable products without the risk of damage or theft.

Customized Roll Container or Roll Container Options

Our factory can customize and produce roll containers of various specifications according to business needs, interested in finding out more about Roll Container or Roll Container Options for your warehouse? Request more information today.

Roll Container Gallery

Storage Racks and Shelves are widely used in many modern enterprises, but many people only know how to use them but do not know how to protect and prolong their service life. Here, we will bring you some routine maintenance methods to help you prolong the service life of storage racks.

The cleaning and preservation aspects of the storage racks require our special attention. Here are 10 maintenance points:

1. Cleaning of storage rack

   Cleanliness is very important for a storage shelf because storage shelves are generally placed in the warehouse, and few people pay attention to the warehouse. Only when you need something will you think of it.

   So few people clean the storage shelves. Frequent cleaning of storage shelves will prolong the service life of storage shelves. Cleaning storage shelves is not always done with water. Moreover, washing the shelf with water is easy to oxidize the surface of the shelf, which greatly shortens its service life of the shelf. Tools, accessories, and workpieces (products) shall be placed in order, and pipes and lines shall be in order to avoid blocking the channel. Moreover, the neatly placed storage shelves are not easy to hit, which increases the safety of storage shelves and goods.

2. Storage rack placement

   Tools, accessories, and workpieces (products) shall be placed in order, and pipes and lines shall be in order to avoid blocking the channel. Moreover, the neatly placed storage shelves are not easy to hit, which increases the safety of storage shelves and goods.

3. Safety of storage shelf wholesale

   Be sure to remember the weight of the storage shelf and don't put the goods outside the weight to avoid safety accidents.

4. Use of wholesale storage shelves

   The inherent parameters of storage shelves shall be strictly arranged to store goods. Being overweight will seriously affect the service life of storage shelves.

5. Prevent excessive humidity in the warehouse
   Apply protective paint regularly to reduce rust, check every day, fix loose screws in time, and ventilate in time to prevent dampness in the warehouse.
6. Avoid too much sunshine

   Properly ventilate the storage shelves, prevent wet goods from being placed on the storage shelves, and drain and dehumidify as much as possible.

7. Follow the principle that the bottom of the shelf is heavier than the bottom

   The weight of goods placed on the storage shelf must be within the bearing capacity of the storage shelf. The warehouse keeper shall mark the bearing and ultimate load on the storage shelf.

8. Set anti-collision guardrail

   According to different storage shelves, channel widths, and means of transport, a set of anti-collision columns shall be provided. Install crash barriers at access locations.

9. Specify the storage shelf use system

   Different warehouses and different commodities have different convenient methods for the storage shelves of each warehouse. The ultimate way to achieve this goal is to establish a storage shelf use system for the warehouse keeper so that every storage shelf user can learn and abide by it.

10. Equipped with power to drive the car

    Heavy and high-rise storage rack warehouses must be equipped with electric top trolleys, and the use and operation of top trolleys must be operated by licensed personnel. Most of the columns of warehouse shelves are deformed by non-designated personnel using carts.

Maintain maximum selectivity and increase the efficiency of your operation with the ACL Pallet Shuttle. A Radio Shuttle, also known as a pallet runner, is a semi-automatic storage and retrieval system that maximizes warehouse space. The shuttle car can move along the track inside the storage aisle and is easily managed by remote control.

Warehouse operations run more smoothly because forklifts do not have to access racks, reducing the risk of accidents.

The forklift only leaves the load on the track, and the pallet shuttle automatically picks it up and moves it. The trays are as compact as possible, each slotted in its place. Since forklifts do not need to drive into the driveway, loading and unloading times are shorter, and storage capacity is higher and deeper.

In other words, the Pallet Shuttle System provides a compact storage solution that reduces operating costs and improves supply chain performance, enabling optimal smart warehousing.

Advantages of ACL Radio Shuttle

Higher technical capacity

• ACLII-A shuttle speed: V_empty 1.5m/s, V_full 1.0m/s. Global lead
• ACLII-B shuttle carrying capacity: 1.5T. Global lead
• ACLII-T shuttle carrying capacity: 2T. Global lead
• Efficiency: about 1.5~2 times faster than other counterparts.
• Rapidity and stability: realize both rapidity and stability.

Higher compatibility and stability

• Suitable for a different warehouse: Normal temperature, low temperature, cool, and corrosion warehouse;
• Suitable for different pallets: Wooden pallets, plastic pallets, steel pallets, thin edge pallets, dark pallets, incomplete pallets, etc. Compatible with big and small pallets.
• The Pallet Shuttle System is anti-interference designed. The detection signal adopts a special detecting mode, and the instantaneous interference signal is shielded;
• The imported customized remote control is adopted, which is stable and reliable and has a far transmission distance, and a high IP class ;
• German laser detection is adopted, which is not affected by the environment and has accurate and reliable detection.;
• Lithium battery is safe and reliable and has a long lifetime.;
• Japan bearing, joint bearing with military quality, high-grade screw, and special mounting technology to ensure not loose for a long time.;
• The guide wheel has a locking mechanism, which does not need to be adjusted for three years;
• Each process considers all possibilities to ensure that the order can be executed in any case.

More Intelligence

• Intelligent in-stock design: Cargo on the in-stock end can be recognized within one meter no matter where the cargo locates or what status shuttle is, And also can recognize the crushed cargo;
• Intelligent out-stock design: Out-stock has two modes, first when no cargo is detected on the out-stock end the OUT can be executed, but in another mode, out-stock is one by one successively. During out-stock, location can be automatically regulated if an inaccurate pallet location is found. Cargo out-stock with designated quantity can be realized, and the quantity still can be kept in case of power failure;
• Intelligent shifting-stock design: Two kinds of shifting-stock functions such as FIFO and FILO can be realized by remote control. When shifting-stock action is interrupted, one button is to continue shifting-stock;
• COUNT function: ACLII-B has a COUNT function, which is real-time indicated by remote control. It is convenient to count up product quantity in each laneway and the continuous count is supported.
• Parameter standardization design: Various parameters are set up by remote control to match various applications so that such applications become more flexible.
• More convenient operation: customized remote control, Chinese or English operation panel, status prompt and alarm prompt in English make operation simplified.;
• Swift Maintenance: The operator can acquire the status and alarm message of the shuttle in English through remote control, and get trouble-eliminating methods by looking up the maintenance manual or contacting the manufacturer for solutions.

Higher safety

• Self-inspection function of component: Once the component has a fault or damage, the equipment can make self-inspection and send an alarm prompt.
• Collision protection: The equipment is equipped with an obstacle avoidance sensor to timely send an alarm for the emergent stop in case of an obstacle, which can play the role of collision protection and shield the false alarm for forklift detected on the end of the shuttle carrier;
• Light cargo falling prevention: Use hardware and software as two kinds of protection to ensure the cargo not falling.
• Forced running function: Once dust affects laser detection, the equipment can be moved to the end through the forced running function, which does not need a rescue vehicle;
• All low-temperature design: By means of low-temperature resistance design with moisture-proof function and without the heating device, the system can normally work under a low temperature of -25℃and reliable like a normal temperature shuttle.
• Feed protection function: When the low battery is, the radio shuttle executes the current action, then returns to the HOME position for alarm. No more accepting instructions;
• The laser is equipped with a protective board: to avoid laser damage or angle deviation due to misoperation by the forklift operator.

Styles of ACL Radio Shuttle

Our Radio Shuttle comes in 8 styles: Economic Type, Standard Type, High-configuration type, Heavy loading type, and Low temp. type, Wifi type, Stacker type, M/S type. The following two tables are their technical parameters.

Technical Parameters: Economic Type, Standard Type, High-configuration type, Heavy loading type.

Parameters	Economic type	Standard type	Advanced type	Heavy load type
Loading capacity max.	Max 1500kg	Max 1500kg	Max 1500kg	Max 2000kg
Running speed	Vmax_empty: 1.0m/s Vmax_full: 0.8m/s	Vmax_empty: 1.2m/s Vmax_full: 0.8m/s	Vmax_empty: 1.5m/s Vmax_full: 1.0m/s	Vmax_empty: 0.8m/s Vmax_full: 0.6m/s
Drive motor	Domestic brush /brushless servo motor 48VDC 600W	Imported brush servo motor 48VDC 600W	Imported brushless servo motor 48VDC 600W	Domestic brush motor 48VDC 800W
Servo driver	Domestic customized servo driver	Domestic customized servo driver	Imported brushless servo driver	Domestic customized servo driver
Lift motor	Domestic motor 48VDC 450W	Imported motor 48VDC 500W	Imported motor 48VDC 500W	Domestic motor 48VDC 540W
Lift height	≤45mm	≤45mm	≤45mm	≤45mm
Move positioning: Laser sensor	Germany P+F/SICK	Germany P+F/SICK	Germany P+F/SICK	Germany P+F/SICK
Pallet positioning: Laser sensor	Germany P+F/SICK	Germany P+F/SICK	Germany P+F/SICK	Germany P+F/SICK
Lift control:	proximity switch	Germany P+F	Germany P+F	Germany P+F/SICK
Object detection: photosensor	Germany P+F/SICK	Germany P+F/SICK	Germany P+F/SICK	Germany P+F/SICK
Control system	Siemens S7-200 PLC	Siemens S7-200 PLC	Siemens S7-200 PLC	Siemens S7-200 PLC
Remoter: two-way	Customized IMT	Customized IMT	Customized IMT	Customized IMT
Power supply	Lithium battery	Lithium battery	Lithium battery	Lithium battery
Battery capacity	48V, 30AH	48V, 30AH	48V, 30AH	48V, 40AH
Running time	≥8h	≥8h	≥8h	≥8h
Charging time	3~4H	3~4H	3~4H	3~4H
Battery lifetime	Charge times≤1000	Charge times≤1000	Charge times≤1000	Charge times≤1000
Operation mode	Remote control	Remote control	Remote control	Remote control
Running noise	≤60db	≤60db	≤60db	≤60db
Painting color	Frame (black) Others (light gray)	Frame (black) Others (light gray)	Frame (red) Others (light gray)	Frame (black) Others (light gray)
Ambient temperature	Temp: 0℃~50℃ Humidity: 5%~95%	Temp: 0℃~50℃ Humidity: 5%~95%	Temp: 0℃~50℃ Humidity: 5%~95%	Temp: 0℃~50℃ Humidity: 5%~95%

Technical Parameters: Low-temperature type, Wifi type, Stacker type, M/S type.

Parameters	Low-temperature type	Wifi type	Stacker type	M/S type
Maximum payload	Max 1500kg	Max 1500kg	Max 1500kg	Max 1500kg
Running speed	Vmax_empty: 1.0m/s Vmax_full: 0.8m/s	Vmax_empty: 1.5m/s Vmax_full: 1.0m/s	Vmax_empty: 1.5m/s Vmax_full: 1.0m/s	Vmax_empty: 1.5m/s Vmax_full: 1.0m/s
Drive motor	Imported brush servo motor 48VDC 600W	Imported brushless servo motor 48VDC 600W	Imported brushless servo motor 48VDC 600W	Imported brushless servo motor 48VDC 600W
Servo driver	Domestic customized servo driver	Imported brushless servo driver	Imported brushless servo driver	Imported brushless servo driver
Lift motor	Imported motor 48VDC 500W	Imported motor 48VDC 500W	Imported motor 48VDC 500W	Imported motor 48VDC 500W
Lift height	≤45mm	≤45mm	≤45mm	≤45mm
Move positioning: Laser sensor	Germany P+F/SICK	Germany P+F/SICK	Germany P+F/SICK	Germany P+F/SICK
Pallet positioning: Laser sensor	Germany P+F/SICK	Germany P+F/SICK	Germany P+F/SICK	Germany P+F/SICK
Lift control: proximity switch	Germany P+F	Germany P+F	Germany P+F	Germany P+F
Object detection: photosensor	Germany P+F/SICK	Germany P+F/SICK	Germany P+F/SICK	Germany P+F/SICK
Control system	Siemens S7-1200 PLC	Siemens S7-1200 PLC	Siemens S7-1200 PLC	Siemens S7-1200 PLC
remoter: two way	Customized IMT	Customized IMT	Spare domestic	Spare domestic
Power supply	Lithium battery	Lithium battery	Lithium battery	Lithium battery
Battery parameter	48V, 40AH	48V, 30AH	48V, 30AH	48V, 30AH
Run time	≥8h	≥8h	≥8H	≥8H
Charging time	3~4H	3~4H	3~4H	3~4H
Battery lifetime	Charge times≤1000	Charge times≤1000	Charge times≤1000	Charge times≤1000
Operation mode	Remote control	WCS dispatch/ Remote control	WCS dispatch/ Remote control	WCS dispatch/ Remote control
Running noise	≤60db	≤60db	≤60db	≤60db
Painting	Frame (black) Others (light gray)	Frame (red) Others (light gray)	Frame (red) Others (light gray)	Frame (black) Others (light gray)
Ambient temperature	Temp: -25℃~50℃ Humidity: 5%~95%	Temp: 0℃~50℃ Humidity: 5%~95%	Temp: -25℃~50℃ Humidity: 5%~95%	Temp: 0℃~50℃ Humidity: 5%~95%

Outline dimensions and weight:

Model	Pallet sizes （mm）	Weight (kg)	A (mm)	B (mm)	C (mm)	D (mm)	E (mm)
ACLII-1012	1000X1200	285	831	1270	193	27	3
ACLII-1113	1100X1300	295	873	1370	193	27	3
ACLII-1210	1200X1000	280	957	1070	193	27	3
ACLII-1211	1200X1100	290	957	1170	193	27	3
ACLII-1212	1200X1200	300	957	1270	193	27	3
ACLII-1213	1200X1300	310	957	1370	193	27	3
ACLII-1214	1200X1400	320	957	1470	193	27	3
ACLII-1215	1200X1500	335	957	1570	193	27	3
ACLII-1216	1200X1600	345	957	1670	193	27	3
ACLII-1311	1300X1100	300	1057	1170	193	27	3
ACLII-1410	1400X1000	310	1157	1070	193	27	3
ACLII-1411	1400X1100	320	1157	1170	193	27	3
ACLII-1412	1400X1200	330	1157	1270	193	27	3
ACLII-1414	1400X1400	355	1157	1470	193	27	3
ACLII-1415	1400X1500	365	1157	1570	193	27	3

Note:
Different dimensions of radio shuttle can be tailor-made as per various kinds of pallets and rails.
Pallet sizes, i.e. 1200X1000 (front number 1200 means fork-in direction /width direction, rear number 1000 means width direction)

Radio Shuttle Affiliated Equipment

1) Rescue equipment

The rescue vehicle of the radio shuttle is equipment to drag the radio shuttle to the cargo rack port, when the radio shuttle cannot move on the rack due to trouble. Manual mode is adopted to make forward or backward with the handle.

The operating method is as follows:

First of all, the rescue vehicle is forked to the radio shuttle rail by forklift, then the operator moves the rescue vehicle to the faulty radio shuttle. Firstly switch off the main power supply of the radio shuttle, then connect the radio shuttle to the rescue vehicle by the hook. Then move them to the cargo rack port by the manual handle. Remove the hook, then fork out the rescue vehicle and radio shuttle separately.

2) Charging cabinet

The charging cabinet, equipment to charge the battery of the radio shuttle, has two charging positions. The charging position circuit is designed with an independent power supply, which can charge two batteries simultaneously or charge one battery together. Charging will automatically stop when the battery is fully charged. The charging cabinet has simple operation and convenient application.

3) Auxiliary placement system

When working on higher racks, forklift operators often drop off radio shuttles due to insufficient sight or less experience. In order to solve this problem, our company has developed a set of auxiliary placement systems for the radio shuttle, which can provide the forklift with a visual interface to prevent the radio shuttle from dropping off by misoperation.

4) Auxiliary rescue system

When a radio shuttle is rescued by a rescue vehicle, the radio shuttle with cargo is hardly dragged out if the radio shuttle is on heavy duty. By means of this auxiliary system, pallets can be firstly placed on the rail, then radio shuttle directly dragged out!

Radio Shuttle Project Gallery

Push Back Pallet Racking is a gravity flow racking system for the accumulation of pallets, designed for FILO load management (first pallet in, last pallet out).

Push-back pallet rack provides high-density storage where pallets are stored up to five deep. Using a forklift, pallets are pushed back on inclined rails mounted inside the racking. When a pallet is withdrawn, the one behind automatically slides forward to the front position of the pallet racking.

What is Push-Back racking?

Push back rack is a live storage system that stores pallets on wheeled carts nesting on inclined storage rails. When a product is loaded into a push-back racking system, a pallet is placed onto a cart and pushes the pallet at the pick face back in one position.

Push-back racking for pallets has a single loading and unloading area, at the front of the structure, and the unit loads are stored by pushing the previous ones toward the back of the rack.

It can also be combined with other storage systems which makes it a versatile solution.

Why choose a push-back rack system?

Push-back racking has enjoyed rapid growth in popularity recently due to offering similar space savings as a drive-in, with typically 3 to 5 times greater selectivity. This growth has been spurred by marketing trends such as rapid increases in the number of SKUs, mass customization, and more rapid product obsolescence.

Each level in a push-back system holds a series of nested rolling carts, operating in a lane that slopes upward away from the pick face.

Improved selectivity over Drive-In, which Push-Back often replaces.

Efficiency vs. Drive-In – trucks do not need to drive into rack loads that come to them at the pick face.

Less rack. Truck and product damage vs. Drive-In- with no trucks driving inside the rack.

Advantages Over Single Selective Racking

• In a typical three-deep, back-to-back Push Back system, space savings would amount to around 40% vs. a Single Selective Rack.
• Converting an existing space from Single Selective to Push Back would accommodate an increase of about 60% in pallets stored.
• Over-head Push-Back (loaded and unloaded from replenishment aisle in rear) ensures optimal use of vertical space above floor level Pallet Flow picking system.

Matters that need attention

There are a number of particular factors to satisfy before making a push-back purchase:

• Pallet quality must be considered.
• Carts should be linked to avoiding "runaway carts".
• The slope is critical to both safety and operability.
• The "vertical profile" of the nesting carts may be critical if there are height restrictions in the building.
• The system must be designed for dynamic loads – in simple terms, this meant it needed to be stronger than static pallets. This also means that Push-Back requires more complex engineering. One substandard component and your system may not flow! Unfortunately, we've seen customers victimized in this way.
• The pushback system is starting to be misused, just like the drive-in system was once. You need to ensure that the correct SKU cross-section is stored in the Push-Back system.

Interested in finding out more about Push Back Pallet Racking or Push Back Pallet Racking options for your warehouse? Request more information now.

Very Narrow Aisle Pallet Racking (VNA) combines the advantages of adjustable pallet racking and compact pallet racking systems with better use of the available space while maintaining direct access to all the stored unit loads.

Aceally VNA pallet racking systems are designed to meet the new generation of warehouses up to 17 meters high, designed around the operating tolerances of Very Narrow Aisle (VNA) equipment with aisles marginally wider than the load. Such structures must have a high level of rigidity and accurate manufacturing tolerance.

Increased capacity with increased height

Warehouse capacity can be increased by an additional 40% over Selective Pallet Racking by increasing operational height and reducing operation aisle.

Main applications of Very Narrow Aise (VNA) Racking System:

VNA Very narrow aisle rack is a widely used solution as it is very versatile and optimizes space.

Especially recommended for companies whose warehouses have any of the following characteristics:

• Warehouses that need direct and instant access to each unit load, but also need to optimize the available space.
• Warehouses with unit loads of very lots of references.
• Warehouses that store heterogeneous products that require a high turnover rate.
• Warehouses with a small footprint, but very tall systems can be installed.

Most Suitable for:

Designed to meet the new generation of distribution centers up to 17 meters high, it requires a super flat floor.

Interested in finding out more about narrow aisle racking or very narrow aisle racking options for your warehouse? Request more information now.

Some of our VNA Very Narrow Aisle Pallet Racking projects photos:

We also FREE offer:

• Professional CAD Drawings
• Stamped Engineered Drawings

Our pallet rack shelving system with advanced equipment, especially:

1. Shot Blasting Machine: it's one of the most advanced technology for surface cleaning, using high-speed particles to clean metal surfaces. Compared with traditional acid pickling, it’s better at cleaning and more efficient.
2. AkzoNobel Powder Coating: it’s one of the best powder, colorful and highly decorative 
3. GEMA airbrush: By controlling the coating thickness uniformity, it can eliminate blind angle, achieve a high-grade coating effect and improve production efficiency.

Interested in finding out more about Pallet Racking Beam Connectors or Other Racking Accessories for your warehouse? Request more information now.